Automated assembly and quality control systems

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Speed and accuracy

Our assembly systems are the results of our own research and development they are capable of realizing a fully automated assembly of both flexible and rigid components with high precision. As a result of their modular design they can be expanded with additional functions. They are available with an automated palletizing system which facilitates the continuous flow of materials, resulting in increased productivity. Upon request they can include servo presses and torque sensor systems, with which assembly can be carried out with precision and high quality. We build our assembly lines with PROMESS servo presses and torque sensors, of which we are the official Hungarian service.

We create an implementation study with process simulation, on the basis of which we determine the need for automation of the given task to achieve the goal defined by our clients in a cost-effective way.

Our no-contact quality control systems are equipped with industrial camera systems or a laser measuring systems.

– Surface quality and dimensional accuracy,
– Design and machining,
– Position and angular position determination,
– Character recognition system,
– Identifying of manufacturing defects.

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Our Products and Services

Get to know our products and services! We can help your business with our custom developments and unique solutions!

Assembly and quality control technologies
Manipulators
Feeders
Presses, Encoders
Marking technology, piece tracking
Optical based sensor systems
Software Solutions

Assembly and quality control technologies

EI - Flexibilis és merev alkatrészek automata összeszerelése

EI-Automated assembly of flexible and rigid components

Our system realizes the automatic assembly of flexible and rigid parts. For example, automatic connection mounting on the ends of composite pipes and cables.

Manual assembly line

Semi-automatic poke-yoke manual assembly lines that query the required process to optimize the productivity of manual work.

Measuring line

A set of mechanical or optical measuring stations that can be integrated into an automatic production line which determine the different properties of different types of workpieces. This ensures the quality of the products that reach the end users.

EI - Alkatrészek méret és felületi minőség ellenőrző rendszer

EI - Component size and surface quality control system

Our high-speed surface quality and size checker can sort up to 20 parts per minute.

EI - Fém felületről karaktersor kiolvasó rendszer

EI-String reader for metal surfaces

Our technology offers a solution for reading embossed strings on metal parts of different surface qualities (cast, machined, brushed, polished).

Manipulators

Nagy sebességű egyedi manipulátor rendszer2

High speed custom manipulator system

With our automatic manipulator system, we typically implement low-cycle (up to 2.5 sec) manipulation of low-mass components in our quality control systems.

depalettázás - automata csomagoló rendszer

EI-RobotDockingSystem

With EI RDS through station control a robot is capable of perfoming several different tasks. This can be used in an automated production station in a way where the most expensive parts of the production (the robot and the control panel) can be moved as a unit to any production station.

SCARA robot rendszerek

SCARA robot systems

Suitable for fast assembly and material handling tasks. They are characterized by their versatility, compact size and excellent accuracy in their repeatability.

EI-Körasztal

EI-Round Table

In order to save space in the assembly stations, the movement of parts between the various processes is performed by the rotation of a table, which is also an advantageous solution in terms of time pacing.

EI-Shuttle

EI-Shuttle

It enables the fast one way transfer of workpieces one step at a time between the technological processes. It supports flexible manufacturing as it adjusts its position and speed to the parameters of the product that is being manufactured.

Ipari robotok

Industrial robots

We use a wide range of industrial robots at a professional level. Multi-axis industrial robots are capable of performing complex movements with high speed and accuracy. They are also able top reform a wide range of tasks (packaging, pick and place, assembly, etc.).

Feeders

Automata alkatrész adagoló (sok féle alkatrész típushoz)

Automated part feeder (for varied parts)

Flexible, suitable for sorting a wide range of parts from bulk. It can be parameterized, ideal in cases where type changes are frequent.

Automata alkatrész adagoló (rezgő)

Automated part feeder (vibrating)

Implements bulk part feeding, with fast pacing an a positioned meterial delivery. The feeder is manufactured to serve a specific part.

Presses, encoders

PROMESS szervoprés

PROMESS (Servo presses)

We are the official Hungarian service for the manufacturer of the PROMESS servo press. The servo press is capable of stable quality production thanks to the precise, stepless adjustment and the built-in distance force measurement. The values of the rechecks can be traced. Unlike electro-hydraulic presses it does not require a hydraulic system to operate, it is also capable of working at a higher speed.

PROMESS UDM

PROMESS (torque measuring systems)

We are the official Hungarian service for the manufacturer of the PROMESS torque measuring systems. Integrated solution for drive and torque measurement. The measurement of UDM systems is more accurate than that of conventional systems. Compact design, simple user interface, that is identical with the servo press. With its robust structure it’s repair and maintenance needs are low.

Marking technology, piece tracking

Cimkézés

Labeling

Labeling of finished products manually or fully automatically. The information on the labels (barcode, data matrix, character strings) can be manually entered, queried from another device or database, or tit can also be the current production parameters.

depalettázás - automata csomagoló rendszer

Engraving

With our mechanical and laser solutions, we can engrave inscriptions and data matrices on metal and plastic work surfaces swiftly in legible quality, for tracking purposes during production.

depalettázás - automata csomagoló rendszer

Painting

We use painting as an automatic marking technique, with which our machines indicate the position of already tightened screws or the conformity to the quality standards of the inspected products.

depalettázás - automata csomagoló rendszer

Stamping

A sub-sector of marking technology, where the desired pattern is created with dye that is applied onto the product. Its main feature is that there is no physical change to the product during labeling. Diverse patterns can be placed on surfaces of different shapes at a high speed. Checking the success and quality of stamping is an integral part of our technology.

RF-ID

RF-ID

Contactless workpiece identification and tracking. The manufacturing parameters stored in the chip can be scanned and recorded. Which can be attached to the carrier pallet or onto the product itself. All data can be transmitted to the production management system so that the current exact location of the product in production can be determined.

Optical based sensor systems

Minőségellenőrző kamera rendszer

Quality control camera system

Carries out complex conformity checks without contact on hard to the detect surfaces and identifies differences in colour and shape potentially with the use of artificial intelligence.

Lézeres mérőrendszer

Laser measuring system

Size and surface quality control devices that can be built into a production station. They require little space, are easy to configure and it isn’t necessary to be places in close proximity of the workpiece.

Karakter felismerés

Character recognition

It operates on an optical based principle printed or embossed character recognition systems are capable of recognizing printed multiple (even unique) fonts. The carrier can be a curved, metallic or even polished surface.

Kamerás méretellenőrzés

Camera size controller

Check multiple sizes during the porudction process with the same device. It is possible to check multiple sizes with one camera.

Software Solutions

Gyártó rendszerek folyamat szimulálás, optimalizálás

Manufacturing systems process simulation, optimization

We perform digital simulations of complete production lines and production systems, during which you get a genuine picture of the given process and its properties. It helps to optimize and upgrade the efficiency of the desired process parameters (productivity, downtime, transition time, operator work time and schedule, minimization of WIP products, ease of raw material supply, etc.). We prepare analyses for our customers and we check the processes of all the machines manufactured by us with simulation during the design stage.

depalettázás - automata csomagoló rendszer

EI Remote Management System

It provides the production team with the necessary information to schedule preventative maintanance as well as statistical data. Its use helps prevent unwanted downtime.

Easy Touch menürendszer

Easy Touch Menu system

Thanks to our self-developed HMI menu system, the operation of our machines is transparent to anyone, whether on the operator or engineer level.

Virtuális beüzemelés

Virtual commissioning

The robot, PLC and PC program codes written offline are virtually coordinated with each other along with the 3D model of the equipment. This reduces the time and risks of on-site commissioning.

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